Sublimation vs. Screen Printing for Team Jerseys: Which is Better for You?
Introduction
As you plan your 2026 season gear, you’ll likely face a choice between two primary decoration methods: Sublimation and Screen Printing. Both have their place in the sports world, but they offer vastly different results in terms of feel, look, and longevity. At Xteamwear, we believe that understanding the "how" behind the print helps you make the best investment for your athletes.
Dye Sublimation: The All-in-One Solution
The Process: Sublimation uses heat to essentially turn ink into a gas that bonds directly with the polyester fibers. Instead of sitting on top of the fabric, the color becomes part of the fabric.
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Pros:
- Limitless Design: You can print edge-to-edge patterns, gradients, and unlimited colors for one flat price.
- Zero "Hand Feel": You cannot feel the print. The jersey remains 100% breathable and lightweight.
- Permanent Durability: The design will never crack, peel, or fade, no matter how many times it’s washed.
- Best For: High-performance soccer, basketball, and cycling kits where breathability is a top priority.
Screen Printing: The Classic Approach
The Process: This involves pushing layers of ink through a mesh screen directly onto the surface of the garment. Each color requires a separate screen.
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Pros:
- Vibrancy on Cotton: Excellent for t-shirts, hoodies, and cotton-blend fan gear.
- Cost-Effective for Bulk: For very large orders with simple, 1 or 2-color logos, screen printing can be more economical.
- Cons: The ink creates a physical layer on top of the fabric, which can block airflow (the "sweat patch" effect) and may eventually crack after heavy use.
Expert Tip: If your design has many logos (sponsors, flags, sleeve patches), sublimation is almost always the better value, as extra logos don't increase the cost. Ask Our Tech Team for a Price Comparison.
The Verdict: Which Should You Choose?
For 2026, the trend is clear. Sublimation is the superior choice for game-day jerseys due to its technical performance and design flexibility. However, if you are ordering promotional t-shirts or basic hoodies for a large event, Screen Printing remains a reliable, budget-friendly option.
| Feature | Sublimation | Screen Printing |
|---|---|---|
| Breathability | Excellent (100%) | Reduced (ink layer) |
| Durability | Permanent | Potential for cracking |
| Color Limit | Unlimited | Limited (Per Screen) |
Get Started with the Right Tech
Don't let the technical jargon confuse you. Tell us about your project, and we’ll tell you exactly which method will make your team look and play their best.
- Consult the Pros: Let’s find the perfect printing solution for your 2026 season: Contact Xteamwear for a Professional Decoration Consultation.
